In
this second part of my series, Restore, Rebuild,
or Replace, I will take up the topic of Rebuilding.
According to the 2000 American Heritage Dictionary
of the English Language, the definition of rebuild
is, 1. To build again. 2. To make extensive
structural repairs on. 3 . To remodel or make
extensive changes in.
This definition can serve as the basis for what
we organbuilders must often consider when faced
with a given rebuilding project. Does a rebuilding
warrant extensive changes and are these changes
justified? Is the instrument successful as it
stands and what might be done to improve it
so that it may function musically and reliably
for the next several years? Depending on these
questions rebuilding costs can usually range
anywhere from 20% to 70% the cost of replacement.
Many instruments will improve with a quality
rebuilding. However, the best decision on whether
to rebuild or replace comes only when an organbuilder
has done his homework to identify what the problems
are and to ascertain how best to serve the interests
of the client.
According to noted organbuilder George Bozeman.
"we should feel no qualms about rebuilding
or replacing an organ which sounds passable,
and is working reliably, but which is so unremarkable
that any of a thousand other extant organs would
do its job equally better or worse. This is
why we suffer no pangs of regret when we replace
the typical mass-produced electronic imitation
organ, or a cheap, worn piano. So the question
of the organ's innate quality often determines
its right to survive." (AIO convention)
Let us take a most common situation involving
the realm of electro-pneumatic instruments.
A typical M.P. Moller organ from the 1960's,
often today thought to be somewhat passé,
can provide a suitable console shell, windchests,
pipework and other well-constructed items that
can yield creditable musical results. Rebuilding,
of these components, rescaling, and revoicing
or selective replacement of pipework, often
result in a fresh sounding and mechanically
reliable instrument without total replacement.
Recently I had the experience of viewing just
such an instrument. While it did not contain
the crisp choruses of modern expectations and
was in need of a mechanical overhaul, the instrument
in question nonetheless adequately filled the
room with satisfactory results rendering it
a useful service instrument. It was simply not
necessary to resort to extensive changes or
replacement with an electronic substitute. In
this case, simply relocating the blower to a
climate-controlled environment, rebuilding of
the console, and replacement of the misaligned
chest action were the recommended changes, allowing
this organ to perform for the next 40+ years.
Conversion of electro pneumatic switching for
the relay and combination actions to solid state
is a common and valid procedure that will provide
longevity and reliability of these critical
components. Older pneumatic systems containing
many moving parts and corroding contacts can
be coaxed to function often only after providing
aggressive maintenance. Increased flexibility
and no moving parts make these systems reliable
and reduce maintenance costs.
Pitman windchests are designed to allow access
into areas that require replacement of chest
leather that has reached the end of its life
expectancy. Chrome tanned pneumatic leather
has been demonstrated to provide improved longevity
for pneumatic chest actions. However there are
instances when the prohibitive labor costs of
releathering certain pneumatic windchests may
compel their replacement with electric slider
or electro mechanical chests built with less
perishable leather. This design of chest may
also provide efficient use of space for additions
or improved servicing while at the same time
all but eliminate the need for labor intensive
chest releathering in the future.
Most electro pneumatic organs that rely on leathered
components, (windchests, bellows and consoles)
usually average 40 or more years of useful life
expectancy before rebuilding is necessary. In
today's world one would be hard pressed to think
of any other large cost item that gives a comparable
life expectancy. Asphalt roofs, furnaces, and
other major cost items commonly found in churches
will often warrant replacement long before a
major organ overhaul is needed. Of course much
of this also depends on care and environment.
The cleaning of blower rooms, maintenance and
upgrading of service lighting of chambers, and
mindful regulation of excessive heating and
humidity can assist in extending the life and
serviceability of most instruments.
It is important to remember that all well- built
pipe organs are designed to facilitate tuning,
servicing and eventual rebuilding.